Valmet Paper MacHinery Inc. And Valmet, Inc. v. Beloit Corporation

Docket: 95-1301

Court: Court of Appeals for the Federal Circuit; May 1, 1997; Federal Appellate Court

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Valmet Paper Machinery, Inc. and Valmet, Inc. (collectively "Valmet") initiated a patent infringement lawsuit against Beloit Corporation, alleging infringement of Valmet's patent for a drying machine utilized in paper production. Beloit counterclaimed, asserting infringement of two of its own patents related to drying machines. The district court ruled that Valmet's patent was not infringed and that it did not anticipate Beloit's patents, leading to a jury trial that resulted in a judgment affirming the validity and infringement of Beloit's patents and granting an injunction against Valmet. Valmet subsequently appealed.

The patents in question pertain to the final drying stage of paper-making machinery. This process involves multiple machines that spray a fiber-water suspension onto a moving web, which undergoes various steps to remove water, starting with gravity drainage, followed by roller pressing, and culminating in the drying stage using heated cylinders. The drying process presents challenges, particularly the need to prevent the paper web from stretching or tearing while ensuring even drying on both surfaces. Traditionally, a "two-tier" drying system has been used, comprising alternating upper and lower rows of heated cylinders. However, issues arise during "open draws," where the unsupported web may flutter as it transitions between cylinders, increasing the risk of damage. While felt guide belts and rollers have been employed to mitigate this risk, they also prevent direct contact of the heated cylinders with the web on one side.

The Soininen patent (No. 3,868,780), issued on March 4, 1975, to Valmet, describes a drying cylinder assembly featuring two parallel rows of cylinders, with a guide belt directing a web of paper along these cylinders. Unlike traditional alternating cylinder arrangements, this design allows for direct heating of the web's opposite sides in two sequential groups. The patent also includes provisions for perforated guide rolls and enclosed guide belt loops, enabling vacuum introduction to enhance web adherence. A subsequent German patent application by Hauser in 1981 improved upon the vacuum mechanism, suggesting individual suction devices in the guide rolls for efficiency, although no patent was granted for this application.

Beloit later secured its own patents (No. 5,144,758 and No. 5,249,372) for its "Bel-Champ" drying machine, which features a single-tier drying section with vacuum rolls closely positioned to drying cylinders, thereby drying each side of the paper web effectively. Beloit claims this design, the use of vacuum rolls, and their proximity to cylinders differentiate its invention from the Soininen and Hauser patents. 

Valmet initiated a lawsuit in the U.S. District Court for the Western District of Wisconsin for alleged infringement of the Soininen patent and sought to invalidate Beloit's patents on grounds of anticipation and obviousness. The court ruled in favor of Beloit, concluding there was no infringement of the Soininen patent and that Soininen did not anticipate Beloit's patents. A subsequent jury trial determined that claims 1 and 2 of the '372 patent and claims 1-3 of the '758 patent were not obvious, but claims 3 of the '758 patent and claims 1 and 2 of the '372 patent were deemed indefinite and invalid. Ultimately, only claims 1 and 2 of the '758 patent were upheld, with the jury finding that Valmet infringed these claims both literally and under the doctrine of equivalents.

Beloit was found not guilty of inequitable conduct for not providing an English translation of the Hauser document to the patent examiner. The jury determined that Valmet's infringement was not willful, awarding Beloit lost profits from an infringing drying machine sale in New Mexico. The district court denied Valmet's motion for judgment as a matter of law (JMOL) to invalidate claims 1 and 2 of the '758 patent, while granting Beloit’s JMOL motion and overruling the jury’s indefiniteness findings. The court awarded damages to Beloit and issued an injunction against Valmet for future infringements of the '758 and '372 patents.

On appeal, Valmet challenges the judgment that claims 1 and 2 of the '372 patent and claims 1-3 of the '758 patent are valid and infringed, arguing the court erred by not invalidating these patents based on anticipation or obviousness and for improperly calculating damages and granting an injunction. The appellate review applies a clearly erroneous standard to factual findings and de novo for legal conclusions. The court determined that Beloit's patents met the nonobviousness requirement of 35 U.S.C. § 103 despite the Soininen patent and Hauser publication being considered prior art. 

The district court's analysis involved a detailed inquiry into the differences between Beloit’s inventions and the prior art. It construed the claims of both the Soininen patent and Beloit’s patents, finding substantial differences that indicated Beloit’s inventions would not have been obvious. Specifically, the court compared Valmet's "drying cylinder group" with two rows of cylinders to Beloit's "single tier drying section," concluding that Soininen's teachings indicated a stacked arrangement, while Beloit’s claims referred to a single plane of dryer cylinders. The court's interpretation established that transforming Soininen's design into a single plane would not have been an obvious modification.

Valmet's Soininen patent does not mandate a stacked arrangement of drying cylinders, as the term "substantially parallel" allows for parallel configurations in either one or two planes. Similarly, Beloit's '758 and '372 patents do not necessitate a horizontal arrangement of drying cylinders in a single plane. The term "single tier" in Beloit's patents serves to differentiate from prior art that utilized "two tier" sections where the web traveled alternately around cylinders on different planes. The district court misinterpreted the Soininen patent and overemphasized the differences between Valmet's and Beloit's inventions.

In examining Valmet's claim that the Soininen patent combined with the Hauser publication demonstrates the obviousness of Beloit's invention, the court dismissed this argument based on Hauser's lack of a patent, despite the publication teaching the use of suction boxes for vacuum guide rolls. The analysis should not be limited to figure 6 of Soininen, as the entire patent illustrates the use of foraminous guide rolls for suction. Hauser's contribution involves positioning individual suction boxes within these rolls and indicates that it is common practice to place guide rolls near drying cylinders. The district court erred in overlooking Hauser's teachings.

Consequently, a person skilled in the art would have deemed Beloit's claimed inventions obvious based on the combined teachings of Soininen and Hauser. Therefore, claims 1 and 2 of the '372 patent and claims 1-3 of the '758 patent are declared invalid under section 103, leading to the reversal of damages awarded and the vacating of the injunction against Valmet.

Beloit's Patent No. 5,144,758, issued on September 8, 1992, and Patent No. 5,249,372, issued on October 5, 1993, claim a drying section design that includes a first set of drying cylinders with their own dryer felt and vacuum rolls positioned closely to adjacent cylinders for drying one side of a paper web, followed by a mirrored section for the other side. Beloit asserts that key features distinguishing its invention from prior art include the single-tier design, the use of vacuum rolls, and their proximity to drying cylinders. Valmet sued Beloit alleging infringement of the Soininen patent and sought to invalidate Beloit's patents on grounds of anticipation and obviousness. The district court ruled that Beloit did not infringe the Soininen patent, which also did not anticipate Beloit's patents. 

A subsequent trial resulted in a jury finding claims 1 and 2 of the '372 patent and claims 1-3 of the '758 patent not obvious, but deemed claim 3 of the '758 patent and claims 1 and 2 of the '372 patent invalid due to indefiniteness, leaving only claims 1 and 2 of the '758 patent intact. The jury found that Valmet literally infringed these claims and ruled against Beloit for inequitable conduct concerning the lack of an English translation of the Hauser patent. The jury determined Valmet's infringement was not willful and awarded Beloit lost profits from Valmet's infringing sales.

After the verdict, the district court denied Valmet's motion for judgment as a matter of law (JMOL) aimed at invalidating the remaining claims and granted Beloit's JMOL motion, rejecting the jury's indefiniteness findings. The court awarded damages to Beloit and issued an injunction against Valmet for future infringements. Valmet appealed, contesting the noninvalidity of the patents, damages calculations, and the injunction. Upon review, the conclusion was that the patents satisfied the nonobviousness requirement under 35 U.S.C. § 103, despite the prior teachings of the Soininen and Hauser references. The appeal process involved applying a clearly erroneous standard to factfinding and a de novo review of legal conclusions.

The Soininen patent and Hauser publication are acknowledged as prior art, with both Beloit patents referencing them. The district court's findings on the obviousness of Beloit's inventions are contested. In its analysis, the court construed the claims of the Soininen patent and Beloit's patents, identified significant differences between them, and concluded that Beloit's patents were not obvious due to these differences. Legal precedent requires courts to interpret disputed claim terms based on various legal documents. The court examined Valmet's drying cylinder configuration, which features two parallel rows, against Beloit's single-tier drying section. It determined that Soininen's teachings indicated a stacked arrangement of cylinders while Beloit's claims referred to a single horizontal plane for drying, leading to the conclusion that transforming Soininen's design into a single plane was not obvious. The court's interpretation of Soininen was deemed overly restrictive, as it did not necessitate a stacked arrangement and could include parallel configurations. Additionally, the court erred by overstating differences between the inventions. In addressing Valmet's argument that combining Soininen with Hauser made Beloit's invention obvious, the district court dismissed this due to Hauser's failure to obtain a patent and the examiner's conclusion of a lack of novelty. However, the Hauser publication does teach the use of suction rolls, which is relevant to the obviousness inquiry, as references for obviousness are not limited to issued patents.

Beloit attempts to narrow the analysis to figure 6 of the Soininen patent, which may show non-foraminous guide rolls. However, the entire Soininen patent indicates the use of foraminous guide rolls for suction. Hauser further explains the placement of individual suction boxes within these guide rolls instead of enclosing the space with walls to create a vacuum. Hauser also notes the common practice of situating guide rolls near drying cylinders. The district court erred by ignoring these teachings from Hauser. Based on interpretations of both Soininen and Hauser, it is determined that a person skilled in the art would view Beloit's claimed inventions as obvious, particularly in the context of arranging Valmet's drying cylinder group linearly. The advantages of foraminous guide rolls with vacuum and individual vacuum sources are acknowledged as well. Consequently, claims 1 and 2 of the '372 patent and claims 1-3 of the '758 patent are deemed invalid under section 103, leading to a reversal of damages awarded and the vacating of the injunction against Valmet.